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分條生產線
Description:
Steel coil loading, decoiling the steel coil , slitting the plate , and recoiling unit and unloading. .    
描述:鋼卷上料,開卷,分條,收卷和下料

Application: 
This line is for steel coil uncoiling, plate slitting and coil steel slitting process
應用:
該生產線適用于鋼卷開卷,板材分切和線圈鋼分切工藝

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Technical Parameter:
1.Raw material max. thickness 4.5mm , Min. thickness 2.5mm. hot rolled mild steel.
2.Width of material:800-1550mm
3.Weight of steel coil:Max 25 tons
4.Inner diameter of steel coil:508mm-760mm
5.Outer diameter of steel coil:Max.1800mm
6.Pinch roller diameter: 190mm
7.Pinching roller motor power: 2.2kw, gearbox model: BWD13, rate:187  
8.Pinching roller working speed : 3m/min
9.Rough leveling roller quantity : 3 , up one , bottom two. 
10.Rough leveling roller diameter: 125mm
11.For slitting finish products, slitting width tolerance: ±0.20mm
12.For slitting finish products, Max.weight of coil: 15ton
13.For slitting finish products, The steel coil inner diameter: 760mm
14.Slitting unit thickness: 2.5~4.5mm, C245
15.Looping pit specifications: 5500×2200mm×2500mm Length×width×depth
16.Slitting shaft diameter: 220mm
17.Slitting shaft material:40Cr
18.Slitting unit main motor power: 37kw (960RPM), GEAR BOX650
19.Details of blade , spacer, rubber ring , see attachment list.
20.Slitting blade material: H13K, Hardness HRC55-58
21.Scrap rewind mechanism main motor power: YLJ6.3KG/M
22.Rewinding speed, thickness 4.5mm, max. 20m/min. thickness 2.5mm, max. 25m/min AC frequency speed adjustable
23.Rewinding unit main motor power: 90kw(960rpm), gearbox: 850
24.Details of dimension ,see attached drawing

技術參數:
1.原材料厚度如上,薄厚度2.5mm。熱軋低碳鋼。
2.材料寬度:800-1550mm
3.鋼卷重量:25噸
4.鋼卷內徑:508mm-760mm
5.鋼卷外徑:1800mm
6.夾送輥直徑:190mm
7.夾送輥電機功率:2.2kw,變速箱型號:BWD13,速率:187
8.夾送輥工作速度:3m / min
9.粗校校平輥數量:3個,上1+下2。
10.粗校校平輥直徑:125mm
11.分條成品,分條寬度公差:±0.20mm
12.分條成品,鋼卷重量:15噸
13.分條成品,鋼卷內徑:760mm
14.分條厚度:2.5~4.5mm,C245
15.分條緩沖坑尺寸:5500×2200mm×2500mm長×寬×深 
16.刀軸直徑:220mm
17.刀軸材料:40Cr
18.分條 主電機功率:37kw(960RPM),齒輪箱:650
19.刀片,墊片,橡膠圈,詳情見附件清單。
20.分條刀片材料:H13K,硬度HRC55-58
21.收卷主電機功率:YLJ6.3KG / M.
22.收卷速度,厚度4.5mm,為20m /分鐘。厚度2.5mm,25m / min交流頻率可調
23.收卷機主電機功率:90kw(960rpm),變速箱:850
24.詳細尺寸,如附圖所示

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Detail of all the device 
機器配置如下:

1. Hydraulic coil loading dolly
This dolly can carry steel coil and make it move up and down .Four-wheel guide rail walking, up and down is finished by hydraulic cylinder, the running of the dolly is finished by motor and gearbox reducer.

液壓上料小車 
該小車可以攜帶鋼卷,使其上下移動。四輪導輪行走、上升和下降由液壓缸驅動完成,小車的運行由電機和減速機完成。


2. Hydraulic decoiler
Double-head umbrella type, Including:left and right unit, 
Open and close: Hydraulic 
It consists of guide styled base, bracket, arrester mechanism, decoiling shaft and umbrella type double-head. 
The decoiler can move from left to right and centralize simultaneously.

液壓開卷機
液壓對頂式開卷機,包括:左右兩個,
液壓頂緊,由油缸驅動對式開卷機架,可頂緊卷料
它由導軌式底座,支架,剎車裝置,開卷軸和液壓對頂式開卷頭。
開卷頭可以左右移動同時對中

3.Light type Hydraulic press-guide, shovel head, opener, pinching mechanism:
It composed of frame-styled base, hydraulic press-guide arm, hydraulic shovel-head mechanism, hydraulic opener mechanism, hydraulic pinching mechanism etc.
3.1 Hydraulic press-guide mechanism: It consists of hydraulic pressing-guide arm, pressing-guide steel wheel, sprocket wheel& chain transmission mechanism, equipped with 5.5Kw cycloid pinwheel speed reducing motor etc.
3.2 Hydraulic shovel-head mechanism: It consists of shovel-head shell, hydraulic shovel-head, shovel-head hydraulic lifting& balance mechanism etc.
3.3 Hydraulic opener mechanism: It consists of guide pillar and guide sleeve, hydraulic opener press-down& lifting mechanism etc.
3.4 Hydraulic pinching mechanism: It consists of bracket, sliding block base, 2 pinching rolls, upper roll hydraulic lifting& press-down mechanism , power parts, gearbox. etc. 

3.輕型壓頭,引頭,鏟頭,剝頭,引料裝置
它由框架式底座,液壓導向臂,液壓壓頭-引頭機構,液壓鏟頭機構,液壓剝頭機構,液壓夾緊機構等組成。
3.1液壓導向機構:由液壓導向臂,壓力導向鋼輪,鏈輪和鏈條傳動機構組成,配有5.5Kw擺線針輪減速電機等。
3.2液壓鏟頭機構:由鏟頭外殼,液壓鏟頭,鏟頭液壓升降&平衡機構等組成。
3.3液壓剝頭機構:由導柱和導套,液壓剝頭壓下&升降機構等組成。
3.4液壓夾緊機構:由支架,滑塊底座,2個夾送輥,上輥液壓升降&壓下機構,動力部件,齒輪箱組成。等等



4.Tansition worktable, length length: 3m 
工作臺,長度:3米

5. Rough leveling unit
The rough leveling unit has three rollers for leveling function. It is inactive mode.
粗校校平裝置
有3只粗校校平輥,被動式。


6. Guiding device before slitting
Guiding device consists of working bracket, guide rail, screw mandrel adjusting& centralizing mechanism, active guide base stage, vertical roller mechanism. 
All the device before the slitting unit. 
分條前的導向裝置
導向裝置由工作支架,導軌,絲桿調節和對中機構,主動導向基臺,立式輥機構等組成


7.Slitting unit:

It consists of mainframe part and power part.
Power part:It consists of power base, decelerator, AC speed-adjustable motor, gear distribution case, coupling, clutch, connection pieces, universal cross transmission etc. 

Mainframe part:It consists of base stage, fixed-style bracket、big sliding block of blade shaft, blade shaft two pieces, active bracket, sliding block of tool shaft, active bracket hydraulic entry &exit blade-changing adjusting mechanism, upper tool shaft electric lifting &press-down adjustable mechani, etc.
分條機組:
它由主機部分和動力組成。
動力部分:由動力基座,減速機,交流調速電機,齒輪分配箱,聯軸器,離合器,連接件,萬向十字傳動等組成。
主機部分:由底座,固定式支架,刀軸大滑塊,2個刀軸,主動支架,刀軸滑塊,主動支架液壓進出換刀調節機構,上刀軸電動提升&壓下可調。


8. Scrap rewind mechanism:
It consists of bracket, rewinding shaft, bearing base, 2 cone rewinding disks, chain& sprocket wheel transmission mechanism, reducer, coupling, motor etc.
收邊絲機構:
它由支架,邊絲軸,軸承座,2個邊絲盤,鏈輪和鏈輪傳動機構,減速機,聯軸器,電機等組成

9. Looping &transition worktable: 
It consists of bracket, bearing base, rollerway, supporting plate, 
Looping pit Length×width×depth: as technical parameter
transition worktable, with hydraulic cylinder for rising up. 
It is including left and right two parts. 
緩沖坑&過渡橋:
它由支架,軸承座,滾道,支撐板組成,
地長×寬×深:作為技術參數
過渡臺,液壓缸升起。
它包括左右兩部分

10. Pre-separation, tension mechanism, hydraulic press- seperation mechanism, plate-supporting mechanism:
It consists of base, bearing base, pre-seperation bearing, damping bracket, damping plate, damping plate hydraulic lifting& press-down mechanism, tension reverting bracket, 2 tension reflector rolls, press-seperation bracket, press-seperation shaft, press-seperation, hydraulic press-down& lifting mechanism, hydraulic plate-supporting mechanism, hydraulic plate-supporting lifting& balance mechanism, equipped with seperation sheets, nylon spacer bushes etc.
分離&漲力裝置,板支撐機構:
它由底座,軸承座,預分離軸承,阻尼支架,阻尼板,阻尼板液壓升降&壓下機構,漲力回復支架,2個漲力反射輥,分離&漲力支架,分離&漲力軸,液壓壓下&升降機構,液壓板支撐機構,液壓板支撐升降&平衡機構,配有分離板,尼龍墊片等。


11. Recoiling unit: 
It consists of base, recoiling reducing gear case, recoiling shaft, arch plate, expansion-keeping disk, diagonal sliding block expansion& retraction mechanism, hydraulic mouth of tongs clipping mechanism, expansion &rotatary oil cylinder mechanism, arrester mechanism, coupling, hydraulic active supporting arm, supporting base, equipped with AC speed-adjustable motor etc.

收卷裝置
它由機座,收卷齒輪箱,液壓漲縮卷取芯軸系統,推板,漲緊盤,斜楔式滑塊漲&縮機構,液壓夾緊鉗口,膨脹&旋轉油缸機構,制動機構,聯軸器,液壓主動支撐臂,支撐底座,配備交流調速電機等。

12. Hydraulic unloading dolly: 
This dolly can carry seperated-coil, hydraulic move and lift, the running of the dolly is driven by motor four-wheeled guide track move out the line and exit.
液壓卸料小車:
該小車可以攜帶分條后的鋼卷,液壓移動和升降,小車的運行由電機驅動。

13. Electrical system:
Central control table.
It consists of cabinet, main electrical control operating cabinet, assistant operating cabinet and other electrics. Slitting and recoiling motor. 
The equipment set safety protection, emergency stop& power-cut button, machine-halt dispaly lamp etc.
電氣系統:
中央控制臺。
它由電柜,主電控操作柜,輔助操作柜和其他電氣設備組成,分條和收卷電機。
設備設有安全保護裝置,有緊急停止和電源切斷按鈕,機器停止顯示燈等。


14 Hydraulic system:
Hydraulic power  25L/min
Including:hydraulic station, valves, oil tank, joint, soft pipe, hard pipe and so on.
液壓系統:
液壓功率25L / min
包括:液壓站,閥,油箱,接頭,軟管,硬管等。


15.Slitting blade, spacer, space plate, spacer barrel, rubber ring list( not With machine, need additional cost)
分條刀片,墊片,隔圈,密封圈列表(客戶需要另外付錢)
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